2024-171 - Ultra-High Durability Cement Mortar Plug for Oil and Gas Wells

Description:

Abstract

Millions of abandoned oil and gas wells leak methane and harmful chemicals, threatening groundwater, fueling climate change, and creating regulatory headaches. Traditional cement plugs crack, shrink, and fail. Alternatives like bismuth and resin are pricey, tricky, and unreliable.

Benefit

A breakthrough cement composite plug engineered for ultra-durability and near-zero permeability.

•4× stronger than standard mortar (150 Mpa compressive strength).
•10,000× lower permeability than conventional cement-locks methane in.
•Shrinkage- and crack-resistant microstructure for long-term stability.
•Bonds tightly to steel casings under harsh conditions.
•Cost-effective, applied with standard industry methods.

Market Application

•Plugging abandoned oil & gas wells
•Geothermal & carbon capture well sealing
•Offshore & onshore decommissioning

Publications

Pan, X. and B. Gencturk (2025). “Gas Permeability and Pore Structure Analysis of an Ultrahigh-Durability Oil Well Cement Mortar Plug Using Micro-CT Scans.” Journal of Materials in Civil Engineering 37(6): 04025146

Other

Patent Information:

  • Title: Concrete Article, Methods of Making and Using the Same
  • App Type: Utility
  • Country: United States
  • Serial No.: 19/349,203
  • Patent No.:  
  • File Date: 10/3/2025
  • Issued Date:  
  • Expire Date:  
  • Patent Status: Patent Pending